Class MA - Contractor Licence Guideline

  1. Scope of guideline
  2. Application for a class MA contractor licence
  3. Quality control program
  4. Quality control manual guideline
  5. Review and acceptance of the applicants quality control program
  6. Maintaining the quality control program
  7. Audits of the licenced contractor quality control program

Appendix A - Quality Control Manual Guideline

1. Scope of guideline

This guideline has been created to assist applicants in developing, updating or revising quality control programs applicable to a class MA contractor licence under the Power Engineers, Boiler, Pressure Vessel, and Refrigeration Safety Regulation (BPVR Regulation). This guideline is intended to be used in conjunction with Contractor Licensing Directive: D-BP 2019-01.

2. Application for a class MA contractor licence

To apply for a class MA contractor licence the applicant must submit a completed application form (FRM-811) and a current copy of their documented quality control program to Technical Safety BC.

The application form, applicable fees, and other information are available on our website.

3. Quality control program

A quality control program is required to be submitted with the applicable application form as part of the application process for a class MA contractor licence.

Quality control programs must detail the organization’s processes, procedures, and controls for maintaining compliance with the requirements applicable to the scope of work listed in their manual. Quality control programs must take into consideration all applicable regulatory requirements, including, but not limited to, the Safety Standards Act (the Act), associated regulations, including adopted codes, directives, and safety orders.

The necessary scope and detail of the program will depend on the complexity of the work performed and on the size and complexity of the organization that is performing the regulated work. Regulated work may be performed in a fixed location e.g., a shop, provided that the controls are described in the quality control program. 

4. Quality control manual guideline

Appendix A provides guidance for an effective quality control program and may be used in conjunction with CSA B51. It is not intended to provide all of the information that may need to be included in a quality control program but rather to serve as a guideline. Depending on the scope of the regulated work to be performed and the specific code requirements that are applicable, additional information, beyond the contents of this guideline may be required.

5. Review and acceptance of the applicants quality control program

Quality control programs will be reviewed for acceptance by Technical Safety BC prior to issuance of a licence. Additionally in accordance with adopted code CSA B51, the applicant may be asked to demonstrate to Technical Safety BC that they have adequate equipment and facilities to perform the scope of work specified in their quality control program and to demonstrate that they have a thorough working knowledge of their quality control program.

Technical Safety BC will review the demonstration project, assess the application of the quality control program requirements, and if acceptable, will issue the class MA contractor licence. 

The applicant will be notified of any deficiency identified by a Technical Safety BC in the review of the quality control program, and/or its application through the demonstration project. The applicant will then be responsible to take any corrective action required to resolve the deficiency prior to issuance of the licence.

6. Maintaining the quality control program

Quality control programs must remain current and up-to-date to ensure that they accurately reflect the requirements contained in the Act, associated regulations including adopted codes, directives, and safety orders as amended from time to time.

A licencee may change, update, or revise their quality control program at any time provided that the changes, updates, or revisions are submitted to Technical Safety BC along with a copy of the contractor licence application form (FRM-811) for acceptance prior to implementation. Revisions to the program must be submitted to Technical Safety BC for acceptance as required, and as part of the renewal process.

Prior to each licence renewal, quality control programs must be reviewed by the licencee for any changes which may impact the program, and any required revisions to the program must be submitted to Technical Safety BC for acceptance as part of the renewal process.

7. Audits of the licensed contractor quality control program

Quality control programs may be subject to inspection, including investigation, monitoring and audit, by Technical Safety BC at any time. Inspection of licensee quality control programs and associated regulated activities are performed to confirm that a contractor is meeting the expectations under their licence including, but not limited to, applying all aspects of their quality control program.

 


Appendix A– Quality control manual guideline 

The following provides guidance for an effective quality control manual and may be used in conjunction with CSA B51, including ‘Annex F’ for pressure fitting manufacture. It is not intended to provide all of the information that may need to be included in a quality control program, but rather to serve as a guideline. Depending on the complexity of the regulated work to be performed and the specific code requirements that are applicable, additional information beyond the contents of this guideline may be required.

1. Cover page

The cover page should contain the organization name, logo, physical address, and the class of contractor licence. It should also contain other information including, date of manual issuance, edition level, revision level, controlled/uncontrolled copy, etc.

2. Scope

The manual should reference the class of contractor licence and must specify a detailed scope of work identifying the regulated work which will be performed by the organization. This scope of work will be used during the review of the quality control program to determine the necessary complexity of the program based on the scope of work to be performed.

It should indicate by listing all applicable adopted code sections, and standards that the regulated work is performed as per the applied scope of work, and the retention of up-to-date copies of the applicable codes adopted by the BPVR Regulation.

It should have controls to ensure regulated work that is outside the scope of the contractor licence, will not be performed, and any contractor licence terms and conditions will be complied with.

The manual should also indicate where the regulated work is taking place and provide provisions for implementation of the quality control program in the manufacturing shop.

The manual should indicate which activities will be performed solely by the licencee organization and which activities will be subcontracted to competent third parties, example; design, drawings, pressure welding, non-destructive examination, or heat treatment.

Below is an example scope of work applicable to a class MA contractor licence (manufacturing shop) for reference.

Class MA

Example: Scope of work

Boilers

  • Shop assembly, manufacture or construction of boilers conforming to CSA-B51, following ASME Sections I, IV, and assembly, manufacture or construction of pressure piping; including boiler external piping conforming to ASME Section I and B31.1

Pressure Vessel

  • Shop assembly, manufacture or construction of pressure vessels conforming to CSA-B51, following ASME Sections VIII (Divisions 1, 2 & 3), X or XII, and assembly, manufacture or construction of pressure piping.

Fittings

  • Shop assembly, manufacture or construction of fittings conforming to CSA-B51

3. Statement of authority and responsibility

The manual should indicate the authority and responsibilities of those in charge of the quality control program and should provide them with the freedom to identify non-compliances and take corrective action including stopping work, if needed by the full support of management. The statement of authority should be signed by the highest authority on the organization chart.

4. Table of contents

The table of contents should reflect the structure of the manual by listing the sections and the exhibits, including revision level.

It should also have provisions for approval by the contractor and acceptance by a Technical Safety BC authorized inspector (boiler safety officer) by signing and dating or other means. A table for revision history of the manual should be included.

For the purpose of clarity, define all abbreviated titles of personnel, control documents, organizations, codes, standards, Acts and Regulations used within the manual, as well as any term used frequently within the document. 

5. Manual control

The manual should have provisions for preparation, revision, distribution, and implementation of the quality control manual. It should indicate the persons responsible for the manual control, including submittal of manual revisions to Technical Safety BC. It should also describe how the licensed contractor will review and update the manual to ensure that knowledge of the Act and Regulations, directives, safety orders, and adopted codes and standards are maintained current.

6. Organization chart

The manual should have a chart showing the reporting relationships and lines of communication between management, engineering, purchasing, manufacturing, production, inspection and quality control, as applicable, and it should reflect the actual organization. It should also include a brief explanation of duties and responsibilities of key personnel whose performance affects the quality control program.

7. Drawings, design, calculations, and specifications

The manual should have provisions to identify the minimum information necessary to comply with the code of construction in the form of drawings, specifications or other means.

It should incorporate procedures which assure that the latest applicable drawings, design calculations, specifications and instructions, are used for construction, assembly, examination, inspection and testing. In case if the design and drawing function is subcontracted to a third party, there should be mechanism to review and approve these documents prior to release to production.

If computer calculations are to be used, provisions should be included to ensure the computer program has the capability of producing acceptable calculations, including the verification documents or computer files.

It should indicate who is responsible to prepare, review/approve design and drawings for regulated work, who is responsible to specify materials to be used, and who controls regulated work that will be performed in the manufacturing shop.

There should be description that if the approved design drawings are revised for some reason, what controls will be applied to make sure that obsolete drawings are withdrawn from manufacturing shop location and replaced with revised design drawings.

The manual should also include provisions to ensure that regulated manufacturing work will not be performed, unless the original design of regulated equipment has been registered with Technical Safety BC as per BPVR regulation and adopted code CSA B51.

8. Material control

The manual should include a system of ordering, receiving and controlling material. This is to ensure that the correct material (including welding consumables) is procured, inspected after receipt, properly stored, and released for production. There should be controls defined to maintain material traceability until project completion including; heat number and color code application. It should have provisions that the received materials have the required material certifications, material test reports, or certificates of conformity which satisfy the applicable code requirements.

It should include a material control system to ensure that only the intended material is used when performing regulated manufacturing work under the scope of the licence, and to the specifications of the applicable codes and standards.

The manual should also include provisions for handling materials that are not in compliance with the registered design and/or the applicable code, and have provisions to ensure substitution of materials is allowed, including applicable procedures for control of this activity, and designation of the individual authorized to approve substitutions, in cocurrence with the authorized inspector (boiler safety officer).

9. Shop construction

The manual should indicate who is responsible for overall quality control program managment for the regulated manufacturing work. Including who is responsible for material ordering/ receiving/ incoming inspection, who is responsible for issuance of materials to be used, and who carries out examination/ inspection in the manufacturing shop. It should also include provisions for all required code inspections to be performed by an authorized inspector (boiler safety officer) employed by Technical Safety.

The manual should also include provisions for liason with the authorized inspector (boiler safety officer), providing access to a controlled copy of the quality control program, free access to all quality control program records, and locations within the manufacturing shop where the regulated work is being completed.

10. Welding and brazing control

The manual should include provisions for indicating that welding and brazing conform to the requirements in the Act, associated regulations including adopted codes, directives, and safety orders.

It should have provisions to ensure that only individuals that hold a pressure welding certificate of qualification are assigned to perform pressure welding on a regulated product and the extent of their work is limited to the pressure welder certificate class that they hold; and should have provisions to maintain their certificate and other applicable qualifications.

It should have measures for preparation, qualification, and registration of welding procedure specifications and brazing procedure specifications with Technical Safety BC.

It should have measures to control welding and have provisions for welding traceability as required by the applicable codes, including storage and distribution of welding consumables.

It should include measures for the removal or inspection of tack welds, and provide for the right of the authorized inspector (boiler safety officer) to require re-qualification of a welder or procedure with just cause.

The manual should also include provisions for the subcontracting of welding on regulated products to ensure the subcontracted welding company holds a valid PW contractor licence.

When pressure welding is subcontracted to a class PW contractor licence holder, there should be provisions in place to clarify the use of class PW contractor’s quality control program, or the main contractor’s quality control program for pressure welding controls and documentation.

11. Non-destructive examination 

The manual should have controls and measures to ensure performed or subcontracted non-destructive examination is as per the requirements of applicable codes and completed by qualified personnel.

12. Heat treatment

The quality control manual should have provisions for control of the heat treatment performed or subcontracted by the organization and should have measures in place to ensure that the heat treatments are in compliance with the applicable codes and standards, and records such as heat treatment chart and thermocouple attachment schematic are available on file.

13. Examination and inspection program

The manual should have provisions to ensure the inspections and tests as per the requirements of the Act, BPVR Regulation, and applicable codes are complied with and are recorded accordingly. It should also provide procedures for the types of inspections and tests performed, as well as indicating the person(s) responsible for the control of the inspection and test plan.

It should include provisions for the authorized inspector (boiler safety officer) to determine inspection stages, and have unrestricted access to all required documententation for the regulated products being manufactured.

It should also include provisions to ensure all manufacturing activities have been accepted by the authorized inspector (boiler safety officer) before completion of code stamping, and manufacturers data reports required by code.

It should also include details and procedures on how pressure testing (hydro and/or pneumatic) will be carried out safely.

14. Calibration

The quality control manual should have provisions for calibration of measuring and test equipment including method of calibrations, record keeping, frequency, and any other requirements as per the Act, BPVR Regulation, and applicable codes.

15. Correction of non-compliances

There should be a system for correcting non-compliance and any condition which does not comply with the requirements of the Act, associated regulations, design, specifications, and applicable codes. Non-compliances must be corrected or eliminated before the completed component can be considered to be compliant.

The manual should also have provisions to document the non-compliances and their disposition; and to inform a Technical Safety BC authorized inspector (boiler safety officer) of non-compliant conditions for review and acceptance.

16. Record retention

The manual should have measure to ensure that the records are maintained as required by the Act, BPVR Regulation, and applicable codes.

17. Exhibits

When forms are referenced within the manual, a sample should be provided with company name/logo in this section and the titles of the forms referenced in the text of the manual should be consistent with the titles of those forms shown as exhibits. It should include forms conforming to those listed in CSA B51 annex D as applicable to scope.

Note: Technical Safety BC forms that may be referenced within the manual, are not required to be included in exhibits.

Attachment Size
MA-CL-BRC-7029-MAR-19-2020-V3 - Final.pdf 306 KB

 

Controlled document: BRC-7029

 

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